Precision Maintenance for Critical Water Systems

Precision is non-negotiable in steel production. When a client’s water treatment systems began leaking 500+ liters/hour due to worn seals and corroded pipes, LEFILTER mobilized a team of 18 specialists to deliver rapid, precision repairs across 30 critical assets.

Technical Highlights

·         Rotating Shaft Repairs: Corrected 12 instances of shaft misalignment using laser alignment tools, reducing motor energy draw by 18%.

·         Filter Cloth Replacement: Custom-manufactured 1,500+ m² of stainless-steel mesh (Grade 316L) to withstand 6-bar pressure and 80°C temperatures.

·         Corrosion Mitigation: Applied epoxy phenolic coatings to 850 m² of carbon steel surfaces, achieving NACE MR0175 compliance for sour service environments.

Operational Impact

·         Hydraulic efficiency improved by 31%.

·         Filter media lifespan extended from 1,500 to 3,000 hours.

·         Emergency shutdowns reduced by 90%.

This project underscores our mantra: Excellence is measured in microns and milliseconds.